Custom Fitted Hats
Bulk custom fitted hats in Canada with professional embroidery. Premium look with sized options from S/M to L/XL. Perfect for sports teams, streetwear brands, and corporate merchandise.
32 Custom Fitted Hats Available
Filters
Categories
Brand
Valucap 6440 XS - Adjustable
Valucap VC100 Adjustable
ATC H08215 AS
Valucap 8869 Adjustable
Valucap VC300A Adjustable
ATC™ WeRK1332 One Size
Valucap AH35 Adjustable
Yupoong F06006 AS
YP Classics 6245EC One Size
YP Classics 6006 Adjustable
YP Classics 6601 Adjustable
YP Classics 6007 Adjustable
Team 365 TT801 One Size
Flexfit F06277 S/M - L/XL
YP Classics 5089M Adjustable
YP Classics 6789M Adjustable
Flexfit F06110 AS
Flexfit FF5001 SM - LX
Authentic T-Shirt Company ATC6277 XS6 58–7 18 - XL2XL 7 38-8
Authentic T-Shirt Company ATC6533 SM - LXL
Flexfit FF110C One Size
Yupoong 6477 SM - LXL
Flexfit FF110F One Size
Authentic T-Shirt Company ATC6477 S/M - L/XL
New Era NE1000 SM - LXL
Flexfit FF180 SM - LXL
Richardson 632 Adjustable
YP Classics 5389AP Adjustable
Nike NKFB6447 SM - LXL
Nike NKFB5677 SM - LXL
Under Armour 1376702 S/M - XL/2XL
Columbia 216514 Adjustable
Quality Guarantee
Premium products you can trust
Free Shipping
On orders over $250
Fast Turnaround
Rush orders available
Expert Support
Canadian-based team
What Our Customers Say
Great quality items and fast delivery!
Uploading my design and choosing colors was very easy. The shirts were made and shipped in a pinch for our softball playoffs.
Really happy with the results!
Product ordered came looking just as we were hoping. The website is easy to use and the shipping was faster than expected. Will likely come back again in the future.
I had some shirts printed for my business and they came out great! I am very happy with the quality and my experience with this company. I will definitely order again! Thanks!
I contacted the owner in a panic for a rush order and they were amazing. Perfect quality product, delivered ahead of schedule. 10/10 will be using their service again.
Came out exactly as ordered, very happy with the quality. 10/10 would use again.
Beautiful quality shirts and easy customization of the graphics.
The quality of the products is excellent. Highly recommended!
Looks great! If only I'd ordered the correct size, my bad! Ordering another!
My first time ordering with T-Shirt Elephant, and have to say that I am very pleased and impressed. Website was easy to use to design my shirts and the delivery of my 100+ shirts arrived exactly when promised. I ordered the American Apparel T-shirt and am very impressed by the quality of the shirts themselves, as they have a nice weight, and by the printing which was spot on. Everyone that I give a shirt to is immediately impressed by the quality. Thank you T-Shirt Elephant, fantastic job!
Expectations were definitely exceeded. They cleaned up logo's for print to a level way beyond what I expected they would be able to. They made a minor error on the order and very promptly took care of making it right with no hesitation, a level of service you don't see these days. They even accommodated changes on the reproduction that they certainly didn't have to, definitely above and beyond. I would highly recommend based on the experience I've had with them.
I was hoping to cancel my order due to the shipping being later than expected and also had made some errors in my original order that I was hoping they could fix. I contacted customer service and they were kind enough to negotiate with me since the order was already processed and I was unable to receive a refund. They made sure to have the order shipped to my preferred date and were so helpful!! T-shirts turned out amazing. Will be ordering from them again if I ever need to!!
Great quality, fast shipping, very happy with our t-shirts
T-Shirt Éléphant did a great job on our company aprons. Small order needed ASAP. They look great and we’re ready for pick up within our time frame.
We have used T-Shirt Elephant for several orders over the years - for camp t-shirts and graduation gifts. Their fulfillment is quick, matching their timelines, and their communication is excellent. Also their prices are very reasonable. We continue to come back to them for all our custom shirt needs!
Ordered custom tees very last minute. Tried a few local companies but they couldn’t accommodate. This company was super efficient, easy to deal with, quick to respond, and very professional. Came within a week with a rush fee. Very satisfied with my purchase. Will consider this company again when doing custom work. Jason my rep was great to deal with. Impressed!
They did a great job! Customer service replied very fast and they followed through the issue very well. We will definitely order again!
MK Elegance Renovations Inc.
T-Shirt turned out better then expected!
Fantastic customer service, rapid responses and matched a competitor when I reached out. 27 t-shirts for a wedding on a really short timeline, and they arrived with plenty of time, look great and the print quality is excellent. Shirts got rave reviews, thanks Jason!
I was nervous doing a shirt design and online ordering.. The shirts arrive exactly as designed and such great quality. They were a hit. My boyfriend wore one to work and people took pictures lol. Thanks for not disappointing. HIGHLY RECOMMEND.
Above and beyond service from T-Shirt Elephant! We needed some t-shirts made for our family reunion and family member's 80th birthday in Canada. Unfortunately we didn't give ourselves enough time to order, but I reached out and T-Shirt Elephant was willing to expedite our order of 30 shirts and deliver within ONE week. They underpromised and overdelivered; order arrived a day early and all t-shirts ordered met our quality expectations. Everyone was delighted with the souvenirs and memories.
Amazing service and quality! I placed an order online and it was completed and delivered within 3 weeks. The print came out great and I’ll definitely be using them again in the future.
I have a great experience with T-shirt elephant. I ordered 50 baseball caps with a letter embroidered on them. First of all their turnaround time was amazing. They had my hats ready for me a week before the estimated completion date, which was great. The hats themselves came out way better than expected. The hats were an amazing quality and the embroidered letter on the hat looked amazing. I would definitely use T-shirt elephant again for custom hats or T-shirts.
Easy to use website to import design and very happy with the results. Definitely will be using again.
Custom Fitted Hats in Canada
Everything you need to know about ordering custom fitted hats
T-Shirt Elephant offers custom fitted hats, structured baseball caps available in specific head sizes rather than adjustable closures. Fitted hats provide a clean, streamlined look without a snapback or strap at the back, making them the preferred choice for sports teams, premium brand merchandise, and retail hat lines. We carry fitted caps from Yupoong (Flexfit), Richardson, and Pacific Headwear in sizes S/M through L/XL and individual sizes from 6 7/8 to 8. Starting from $16.99, our fitted hats are customized primarily with embroidery, including flat embroidery, 3D puff, and tonal embroidery for a subtle, premium look. No minimum order, 7-day turnaround, free shipping over $250.
Our fitted hat program includes the popular Flexfit 6277 Structured Cap and Richardson fitted options in wool blend and performance fabrics. Embroidery is the standard decoration method, we offer up to 15,000 stitches on the front panel, with additional embroidery available on sides, back, and under the brim. Fitted hats are popular for sports teams, streetwear brands, golf clubs, and premium corporate gifts. Available in 20+ colours including classic black, navy, and grey. Our team handles logo digitization at no charge and provides detailed mockups before production.
Related Categories
Custom Fitted Hats FAQ
Common questions about ordering custom fitted hats in Canada
Fitted caps come in specific sizes typically ranging from 6 7/8 to 8. Sizing is based on head circumference.
Yes, typically $2-5 more because multiple sizes must be produced. Minimum orders may apply for each size.
Clean look without visible closures, more comfortable fit, and premium appearance. Popular for sports teams and fashion brands.
Yes! Same embroidery options - front, side, back. The decoration process is identical, just done on pre-sized caps.
We stock popular sizes in basic colors. Custom fitted caps in specific sizes may require longer lead times.